Multi-Ram Press Monitoring
OVERVIEW Incorrect insertion of cup plugs will result in coolant system leakage, and in some cases will cause complete coolant system failure. Warranty claims to repair faulty cup plugs and cracked castings are costly and can be easily avoided if cup plugs are inserted correctly. Press monitoring systems that can detect even the smallest anomaly with cup plug insertion will help manufacturers achieve better quality. Benefits:
Reduced warranty costs
Immediate quality improvements
Minimized false accepts of engines with defective cup plugs
CHALLENGE: A major engine manufacturer was experiencing numerous warranty claims as a result of coolant system failure. Upon investigation of the problem, the primary cause was determined to be leaking cup plugs. When a cup plug is inserted into the casting with marginal interference it may pass leak tests further in the assembly process but will ultimately come loose in the field, causing premature engine failure. The resulting negative customer satisfaction and costly warranty repairs were damaging the reputation and bottom line for this manufacturer. Download our complete application note to learn how Sciemetric's solution for Multi-Ram Press Monitoring helped this customer.
