Sciemetric - product testing product traceability signature analysis in process testing

Continuously improve quality and avoid defects

Sciemetric’s Process Signature Verification (PSV™) technology is proven to provide the most accurate process monitoring and defect detection by measuring hundreds of parameters and catching anomalies other options would miss. Using PSV you can also identify the cause of issues and prevent them from recurring.

See the article on manufacturing.net “Using Manufacturing Intelligence to Meet Quality Goals”.

Increase yield to optimize throughput of quality products

Manufacturers do not have to sacrifice quality to maximize production output. Sciemetric systems help our customers identify and eliminate issues that impact yield. How? By providing insight into the manufacturing processes and pinpointing where these processes break down and result in failures. And by providing the visibility required to know that you can adjust part testing to reduce cycle time without affecting quality. The extra revenue and cost savings (from reduced scrap a for example) provide solid ROI.

See the article in Manufacturing Automation “How to use manufacturing intelligence to address quality bottlenecks”.

Reduce the impact of recalls

Imagine if instead of conducting a mass recall, you could pinpoint exactly which parts are affected by an identified issue. That is exactly what one of our customers did. A problem appeared in the field. Using Process Signature Verification technology they found the anomaly in the part that represented the problem and search through all manufactured parts to find matches. The result? Instead of 10,000 units recalled, they had 7.

Easily demonstrate proof of “on spec” compliance

Manufacturers have told us that creating reports is time-consuming. Whether it is to prove compliance with customer specifications, demonstrate adherence to regulatory requirements or have auditable quality records to report to management, Sciemetric technology now makes it easy by collecting and storing data from operations on the production floor and enabling their transformation into whatever reports are required, with a few mouse clicks.

Accelerate launch of new production lines

Starting up new lines – even if cloning existing ones – is a headache for many manufacturers but crucial to their competitiveness. Sciemetric helps customers get to market first by enabling engineers and managers to rapidly debug and improve the line. Run-off reports are easily generated to provide proof of production capability and readiness and to validate set-up on the production floor.

If a line is being cloned, the data from the existing lines collected by Sciemetric systems form the benchmarks for the new ones, taking the guesswork out of the process. One multi-million dollar manufacturer has made their line launches up to 4x faster using our technology.

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