A product comes back with a quality or warranty issue, and now you’re being asked to find out what went wrong. A shipment may be held back or production stopped while the root cause of the problem is being investigated. Despite investments in automation and IT, most lines still lack the visibility needed to act quickly. SPC data may catch a problem—but it doesn’t provide the granularity to tell you why it happened or how to fix it.

Sciemetric combines in-process testing with digital process signature data and advanced analytics to give you complete process visibility. That means faster root-cause analysis, smarter fixes, and fewer repeat problems. If you're spending too much time chasing answers (and possibly never finding them), we have the solution.

How the QualityWorX Suite enables manufacturing traceability and root cause analysis:

  • Traceability and tools to catch defects, trace root cause, and contain quality spills
  • Insight to limit quarantines and recalls to only that handful of units you have verified are flawed, instead of thousands
  • Flexibility to perform off-line “what if” analysis at any time for continuous improvement without disrupting production

  • Intelligence to adjust upstream processes and test parameters, to prevent a defect from ever happening again

  • Insurance for your bottom line and your reputation in the marketplace

Investigate issues quickly and accurately with Sciemetric systems 

When a quality problem is noticed at the end of the line (EOL testing), or in the field, manufacturers need a system to be able to investigate the problem. Common barriers to this process are not having access to all the information required for this investigation on one place and one common format, and not having the tools to clearly and easily analyze data to identify the specific problems—and solutions.

Sciemetric’s QualityWorX data management and analysis system delivers both! Using QualityWorX, your collected data is accessible in one place and presented in a way that makes it easy to investigate a problem part by serial number and trace root cause to the exact spot(s) problems occurred on the line. Specifically, you can use QualityWorX to:

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Identify what happened — and why

If an issue like an oil leak is detected during EOL testing, you can quickly pinpoint where it's occurring by reviewing data from that specific station in the assembly process. By comparing the signature of the faulty part to those of known good assemblies, you can isolate the deviations that indicate the root cause—such as a damaged seal, gasket, or other component.
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Identify other affected parts by serial number

Once the issue is confirmed, you can analyze production data to determine whether other parts may be affected. By comparing signatures, you can precisely identify which serial numbers are at risk. This enables a targeted recall, preventing defective assemblies from reaching the field or avoiding broad recalls.
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Identify how to prevent it from happening again

With the issue isolated, you can perform a “what if” analysis offline—without disrupting production—to determine how similar failures can be prevented in the future. This could involve tightening test limits, adding new checks at key stages, or updating process controls based on patterns found in historical data.

See how you can compare data across stations and test new parameters on historical data without affecting live production

Sciemetric’s unique measurement technology offers the best data insights to investigate quality issues

Sciemetric’s unique digital process signature technology captures significantly more data points than traditional systems—down to fractions of a second. This granularity, visualized into waveforms, makes it easy to quickly spot anomalies and investigate quality issues with great accuracy and precision.

A man with a beard and hard hat looking at graphs on the computer.

SPC can catch a problem—but only digital process signatures can tell you why and help you fix it fast

SPC is useful to monitor and track the health of your production line, but when problems arise, trust in signature analysis to quickly find and address the root cause. 

LEARN HOW

Manufacturer implements data solution to overcome costly downtime—now able to trace root cause in minutes vs. days or weeks!

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When an international agricultural machinery manufacturer had quality issues HALT PRODUCTION, they turned to Sciemetric. They struggled with an overwhelming amount of production data and no ability to easily analyze it to identify the problem. Sciemetric’s solutions helped their team consolidate and analyze production line data to quickly trace root cause, implement continuous improvements, and more!

The Issues 

  • Data trapped in silos

  • Custom query tools needed for each retrieval

  • Lack of easy reporting/visualization

  • Days/weeks of downtime to trace root cause

The Solution

  • Custom scripting to convert data to one format
  • Custom algorithms for easy retrieval/analysis
  • Visual reporting
  • Standardization across the enterprise

The Result

  • Faster root cause analysis/resolution
  • Higher yields, improved quality
  • New platform for innovation
  • Market reputation maintained

Are you ready to identify quality issues quickly and with full confidence? We have the solution.

SPEAK WITH A MANUFACTURING QUALITY EXPERT
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Learn how to use your manufacturing data to investigate issues, make improvements on the line

You have access to data from your production processes—terabytes of it—but what’s next? Read our e-book to find out how you can better trace root cause, increase throughput without affecting quality, improve station performance, and more.

DOWNLOAD THE E-BOOK