QualityWorX: Use plant-floor data to improve product quality, efficiency, and traceability

Universal data collection: Collect data from nearly any process or test across your line—or your whole enterprise
Organized data storage: Store all your process data in one place organized by serial number for fast access to information
Powerful data analytics tools: Report on quality and performance, analyze and compare results, and take action with data-driven insights—all with one platform!

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QualityWorX offers everything you need to enable data-driven product quality

Sciemetric’s integrated QualityWorX software combines universal data collection and storage with simple reporting tools, and powerful analytics capabilities.

Whether you just want to collect and store your production data for recordkeeping purposes, have a simple tool to report on performance, or get deep into data comparison and analysis for root cause analysis and continuous improvement—this can all be accomplished with QualityWorX (as much or as little as you want to use, with the ability to easily scale later!).

QualityWorX Database

Collect and store data from nearly any process or test across your line—or your whole enterprise. See which standard and custom types of data we collect

Sciemetric Studio Analytics

Enable quick, in-depth analysis, including live out-of-control data detection and alerts with the QualityWorX Anomaly Detection Engine or the SPC and Nelson Rules Engine, root cause analysis, “what if” offline analysis, and much more!

QualityWorX Reporting Service

Access data from QualityWorX for custom reports and dashboards, ensuring maximum customization and flexibility. Our API makes it easy to connect your preferred BI tools (i.e. Tableau, Excel, etc.) to your data—with standard Power BI report templates to help you get started.

Collect the right data with QualityWorX

Manufacturers have been collecting data in various ways from their production line processes and equipment for decades. But not all data is the same, nor is it useful in the same way. The challenge is to get all the data in the same format, flowing in an integrated and organized way so engineers can actually use it and gain quick insights to take timely action—this is what QualityWorX enables! And only QualityWorX enables the use of process waveforms to provide a more accurate visualization of all the critical steps in your assembly processes.

COLLECT ALL TYPES OF MANUFACTURING DATA

QualityWorX allows you to collect data from across your production line, including digital process signatures, scalar datapoints, and machine vision images, so no process or test goes unexamined. The gateway's powerful parsing engine can ingest any human-readable or defined data format and is fully customizable for compatibility with proprietary and private formats—even if it’s not supported now, we can build new data interfaces to ingest any new data. Our list of current specialized connectors is wide and growing, including the connectors and gateways linked below.

SEE WHICH TYPES OF DATA WE COLLECT

ORGANIZE DATA BY SERIAL NUMBER

In QualityWorX, data is stored by serial number and organized in a tree structure that mimics the line. You have a full replay of each process in the plant at your fingertips for quicker and more accurate defect detection and problem resolution.

Part process data is organized to mimic the setup and stations on your production line and stored by serial number.

USE DATA-DRIVEN INTELLIGENCE TO OPTIMIZE YOUR STATION PERFORMANCE

Sciemetric Studio enables quick, in-depth analysis of production data from across your plant floor and enterprise. With Sciemetric Studio, you can analyze trends and find deviations in your process before they affect downstream production. Within hours—not days or weeks—you’ll be resolving issues faster and proactively managing your factory.

Sciemetric Studio allows you to:

Monitor production data for real-time process trending alerts
Drill down into data to determine the cause of a part failure
View the complete data history for a part
Optimize test limits
Evaluate the effectiveness of a test
Compare and trend information across stations to determine variations
Re-process and analyze part data offline
And more!

ACCESS SCALABLE DATA ANALYSIS FOR YOUR NEEDS

Sciemetric Studio comes in several tiers to meet your needs. Manufacturers can choose between:

Studio LT, which gives you simple and quick data review from a few stations
Studio SE, which supports larger local or enterprise-wide data analysis
Full QualityWorX packages, which scale across digital maturity levels, from manual operations to smart factories

VIEW COMPARISON CHART

ACCESS MULTIPLE TREND AND SPC REPORTS

Trend waveforms or features:

Statistics: part counts, pass/fail count, statistics for features
List of items in the data selection provided
Histogram of values
Trend by serial number or time stamp
Station/Task: Pareto or trend of judgment
Overlay hundreds or thousands of waveforms
Filmstrip view of images
Histogram and trend of feature values and ranges
SPC trend

SPC reports:

X-Bar-R
X-Bar-S
I-MR-R, which can plot by batch/batch control
I-MR-S

The X-Bar-S and I-MR-S reports can be dynamic based on custom grouping and feature process capability statistics (Cp, CpK)

SEE IT IN ACTION

WATCH VIDEO: Real-time alerting engine for real-time data monitoring
WATCH VIDEO: Limit setting using SPC-based charts and capabilities
WATCH VIDEO: Compare data across stations and test new parameters on historical data without affecting live production

Failure Pareto (by Feature)

Repair Traffic Report

First Time Yield Pareto

Trend Browser Report

SPC Trend

Web Part History Report

INVESTIGATE

Quality issue? Recurring slow down and bottlenecks on the line? With the right tools, you can use your process data to investigate and diagnose the issue—fast!
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STAY ALERT

Catch defects in real-time and set up parameters to be notified when processes are trending in a way that could affect quality—before defects happen!
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REPORT

When you need to report on your product quality and manufacturing performance, do it without the spreadsheets. Choose from popular templates and customize for your needs.
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COMPARE

Whether it’s parallel stations or cloned production lines at another location, use Sciemetric’s visualized data analytics to compare and improve performance, and ensure consistent quality.
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BOOST PRODUCTION

Use your data to identify bottlenecks, decrease cycle time, fix upstream issues, and more to boost manufacturing production—all while improving product quality.
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TRACE PARTS

Whether it’s investigating a quality spill or reporting on a batch of parts for a customer, Sciemetric provides a clear, simple system to collect, organize, and store data for full traceability.
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MANAGE A SPILL

Despite best efforts, defects can happen. Your ability to manage it is what makes the difference. Sciemetric helps you trace root cause and identify (and eliminate) the affected parts by serial number.
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OPTIMIZE TESTS

Use your process data to eliminate guesswork and trial-and-error during test set up and access the information you need to continuously optimize your tests to reduce failure rates, improve cycle time, boost production, and more.
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IMPROVE QUALITY

Sciemetric’s solutions give manufacturers the data and the tools they need to investigate and improve product quality and build parts right the first time—boosting efficiency and FTY, FTT.
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QualityWorX: Use plant-floor data to improve product quality, efficiency, and traceability