Monitor press in real-time to catch and identify defects—and prevent issues further up the line

yellow-diamond

 Leaks, unwanted noise and other defects found downstream on production lines are often due to missed issues during the press-fit process. Upgrade your press-force monitoring system with Sciemetric’s patented digital process signature technology designed to catch defects accurately and reliably as they occur. Deploy with any hydraulic, servo electric, pneumatic (air over oil), or mechanical press to monitor every step of the press force operation and perform real-time analysis to continuously improve manufacturing and achieve higher productivity.  

Typical issues identified by press-fit monitoring using Sciemetric’s system:
  • Incorrect orientation
  • Cracked
  • Over-size
  • Under-size
  • Improper insertion
  • Tolerance stack-up
  • Bad alignment
  • Improper lubrication
  • Wrong ram speed
  • Loose machine fixtures
  • Damaged seals
  • Low hydraulic pressure
image of the front and back of a sigPOD with force vs distance signatures on the front screen

Smarter press-fit monitoring systems from Sciemetric

Sciemetric’s sigPOD is a smart process monitoring system that enables more accurate, data-driven quality control right at the station—delivering worry-free, automated defect detection without relying on operator subjectivity. 

Plus, sigPOD test templates make setup so easy!

Press-fit monitors don’t need to be complicated to install. sigPOD comes equipped with simple-to-install application templates for the most common processes on your line, including press monitoring.

Simply install the application template, optimize parameters and settings for the specific press machine and you’re ready to test!

LEARN MORE ABOUT SIGPOD
Ideal-Test-Limits-Blue

Automate defect detection

Let sigPOD detect defects, reduce reliance on operator judgment

Simplify-Complex-Measurements-Blue

Eliminate guesswork

Use the technology to understand and address quality issues faster

Improve-Optimize-Test-Using-Data-Blue

Easily configure test

Set up your sigPOD with easy templates and custom options 

Catch-Problems-Before-End-of-Line-Blue

Insight into your process

Gain visibility into your process using waveforms and reporting at the station 

Use Sciemetric’s unique technology for the most accurate press-fit monitoring

yellow-diamond

Sciemetric force distance monitoring technology is based on digital process signatures, or waveform analysis, which analyzes all the critical points of an operation to determine a pass/fail decision. 

Sciemetric’s technology measures every moment of the process

Signature analysis provides a visual representation of the process. The force-distance waveform is a combination of force vs. time and distance vs. time measurements. The combined press signature of force vs. distance provides a visual overview of the key measurement parameters.

press-signatures2-1800x500-min

Spot problems with visualized data analysis and waveform overlay 

Only Sciemetric enables the reprocessing and overlay of signatures to determine the root cause of issues. For example, looking at a population of signatures, the chatter seen can be attributed to spikes in force caused by the rocking of the pin being inserted during the operation.

 

press-signatures3-1800x500-min

Proven Applications.
Measurable Results.

  • Cutting costs on scrap and downtime while ensuring consistent quality by replacing destructive, offline testing with real-time, in-process monitoring
  • Improving defect detection accuracy and cycle times with automated inspection method
  • Using in-process press monitoring data to trace defects to root cause for data-driven, continuous quality improvements

Press Monitoring Solutions In Action

Leading automotive manufacturer uses Sciemetric force monitoring to trace fuel rail defects to the improper insertion of fuel injectors into the fuel rail

READ IT HERE

Brake pad manufacturer replaces costly and inaccurate destructive sample test methods with Sciemetric’s process monitoring system—a cost-effective way to guarantee quality.

READ IT HERE

Manufacturer applies Sciemetric’s automated monitoring system to test rubber-to-metal bond for more accurate defect detection, improved cycle times, and continuous improvement

READ IT HERE

Sciemetric provides precise control and monitoring of power steering pump press-fit assembly for an automotive parts manufacturer

LEARN MORE

Axle manufacturer eliminates unreliable visual inspection of bushing assemblies, boosting accuracy and traceability with Sciemetric in-process monitoring

READ IT HERE

Have confidence in your press-fit operations with Sciemetric

Sciemetric's real-time production monitoring system offers an accurate, reliable way to confirm not only the quality of your press operations, but to decrease issues often found further down the line, like leaks and unwanted noise, which can occur due to missed issues during press-fit processes.

CONTACT US FOR QUOTE
Bearded map looking at a computer monitor with reports and digital signatures on the screen

Store and manage all your process data to enable full part traceability

Sciemetric’s QualityWorX suite allows you to use the data from press force operations to enable quick response to quality or throughput issues, and for continuous process improvement. The system also allows you to connect press operations to other operations in the factory to provide a complete part history. 

Check out QualityWorX