In-Process Testing (IPT) Consultation

IPT (In-process testing) is about catching issues at the stations where they happen, when the cost of resolving them is the lowest. The result is higher quality, better cost management and ultimately competitive advantage.

Our IPT experts can assess your production line for an engineering study or proof of principle, to map a process, to solve production problems, to optimize performance, and more.

Some of the services we provide:  

  • Test system optimization: Review your production line and assembly processes to identify and implement possible improvements that will boost quality and throughput, and even drive first time yield to 100%
  • Process insight:
    • Deliver signature analysis for a confident view of the entire process
    • Determine the best way to monitor and manage a challenging assembly operation, applying expertise in sensors and measurement
    • Enable complete traceability for every aspect of assembly and provide real-time reporting of production yields
    • Bring together all the information from across the production line to provide a consistent view of quality and the intelligence needed to optimize the line
  • Test limit settings: Develop optimal pass/fail limit algorithms
  • Root cause analysis: Provide the tools and know-how for tracking and preventing root-cause production defects
  • And more!

Data Consultation

Discrete manufacturing production lines include dozens of processes and tests. Each station can generate terabytes of data every day, in its own database. How do you consolidate these data silos and how do you know which is the right data for useful analytics? Get the help of Sciemetric manufacturing data experts!

Our data scientists assist in transforming your manufacturing data into actionable insights, delivering all the guidance you need in analyzing and presenting your data so that you can define actions for increasing your manufacturing efficiency.

Some of the services we provide: 

  • System Assessment & Architecture: Design and implement a robust data infrastructure tailored to your needs.
  • Data Collection & Storage: Consolidate data from various sources, including scalar points and machine vision systems. Database backup, archiving and optimization.
  • Data Analysis Tools: Utilize advanced analytics to monitor key performance indicators and prevent product quality issues on the line.
  • Traceability & Compliance: Maintain detailed records for end-to-end manufacturing data, ensuring regulatory compliance.
  • And more!

 

Get the Help of Sciemetric’s Quality Experts

Partner with Sciemetric to optimize your manufacturing processes through expert consultation services. Contact us today to learn how we can help you achieve greater efficiency and quality in your production line.