Smart solutions to improve quality and build parts correctly the first time

Poor product quality can lead to bottlenecks and line shutdowns, costly rework, product recalls, lost customer trust, and long-term damage to your brand. To improve quality, the first step is having the tools to investigate problems and identify solutions so you can take targeted, effective action instead of inefficient guesswork. 

Sciemetric’s test and analytics systems give manufacturers the tools to collect, store, and analyze data to access actionable insights to improve product quality and make parts right the first time. Sciemetric has helped manufacturers around the world improve quality and meet production yield goals through a combination of real-time data acquisition, in-process testing and data management and analytics.  

How Sciemetric solutions help manufacturers improve quality and build parts right the first time:

  • Create tests and processes to catch defects as early as possible (in real-time)
  • Understand what process(es) are critical to the quality of parts and assemblies
  • Quickly trace the root cause of defects—and how to prevent them
  • Evaluate the effectiveness and efficiency of a process or test—and use this intelligence to optimize current tests and processes
  • Set tighter test limits to make better parts
  • Compare and trend information across stations to determine variations and ensure consistent quality performance
  • Re-process and analyze part data offline for continuous improvement

Improve product quality with Sciemetric’s smart solutions

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Sciemetric’s solutions enable the capabilities manufacturers need to run and monitor tests and processes, collect and store process data, analyze data, and take action!

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Smart test devices

Sciemetric’s sigPOD offers real-time process monitoring and test—and the ability to identify and investigate product quality issues at the station. 

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Intelligent data tools

Sciemetric’s QualityWorX intelligent data tools provide in-depth analysis capabilities needed to identify and analyze quality problems, compare and trend information, tighten test limits, virtually reprocess data for post-analytics, and more. 

Are you ready to improve product quality? Whether it’s one problem station or a segment of your assembly line, we can help!

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Proven Applications.
Quality Results.

  • Monitor critical-to-quality assembly operations
  • Catch defects in real-time, when they are the least costly to fix
  • Identify and characterize defects using data for defect avoidance
  • Millions saved in reducing line downtime, and recall and warranty costs

CUSTOMER STORIES

Engine manufacturer improves quality, FTY by over 18%

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Increasing quality and FTY at leak test station by 11.5%

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Standardize quality across plants

See how one manufacturer moved beyond end-of-line testing to improve manufacturing quality across international plants.

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Set more effective control limits on production tests

Optimizing limits eliminates false failures and reduces the risk of defects making it through. Using data takes the guesswork out of this process. 
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Improve quality at your current station by implementing measurement, data tools

Adding data intelligence to get the most out of an existing station can boost not only quality but also yield (and FTY)—without a rip-and-replace! 
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Cut warranty claims by improving critical-to-quality tests

Sometimes a single station can cause—or solve—a quality problem. Use data to identify and analyze the critical-to-quality stations on your line. 
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Implement data systems to avoid costly quality spills, quarantines

Quality issues can halt production until the root cause is found and manufacturing can be confidently resumed. See how implementing data helped this manufacturer. 
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Identify the hidden root cause of a quality issue

The root cause of a problem found at one station may actually be attributed to a previous step on the line. 
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Diagnose and solve quality problems so much quicker using Sciemetric technology

Finding the source of quality issues can take time—but Sciemetric’s digital process signature technology significantly accelerates root cause analysis. 
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