EV testing made easy with help of design-build team with electrification expertise

EV and electrification is a new and evolving area—but we make it easy to ensure the quality of your products. Sciemetric and our Integrated Services Division (ISD) has extensive experience in the automotive and off-highway engine manufacturing industry, and we continue to provide the same quality testing and monitoring capabilities for the electric vehicle manufacturing market across the globe. Our flexible solutions are equipped to meet the needs of electric vehicle testing and monitoring to ensure quality and traceability on the production line, including EV battery leak testing, electric drivetrain manufacturing, and electric motor assembly.  

Turnkey solutions to test and monitor EV assembly operations, including:

  • Leak testing
  • Fastening (run-down operations)
  • Press operations
  • Bead dispense and sealant operations
  • Profile inspections
  • Thread verification
  • Rotary testing
  • Thermal imaging
  • And more
Repair bay test station for an EV part

Turnkey solutions for EV battery leak testing

Sciemetric provides turnkey EV leak test solutions to ensure the integrity of the seal in every component of the battery—battery packs, battery cells, cooling circuits, modules, and more—to ensure the performance and lifespan of batteries to be installed in electric vehicles.

Leak testing on the battery production line can include air leak testing methods, tracer gas leak testing methods, and sniffer leak testing for leak location at the repair bay. Solutions are built to meet the challenges of EV battery leak testing, controlling for factors like large volume and part expansion. The final turnkey solution is delivered and validated—and you’re ready to test!

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Full station for an e-motor test in a manufacturing environment

Turnkey test and monitoring solutions for e-motor assemblies

Sciemetric provides turnkey, custom solutions to meet nearly any test or monitoring application in the e-motor assembly—single or multi-model production—including e-stator testing, contact ring assembly, e-rotor testing, e-rotor magnet assembly, e-rotor balancing, diameter checks, leak testing oil cavities, thermal imaging, and more.

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See how Sciemetric enhanced quality and throughput by 10% on e-stator assembly machine by adding data acquisition and analytics capability

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Integrate automation and robotics for
EV assembly and testing

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As EV continues to grow, as does the need to automate and integrate robotics into the assembly process. Sciemetric’s design-build team is equipped with the skills and experience to ensure a smooth transition and integration experience as you automate your line. Add automation and robotics to your leak testing processes, the repair bay, alignment and welding processes, battery pack installation, and more!

Need a turnkey e-mobility testing solution? We can help!

Our team works with you and your partners to ensure a smooth, collaborative process and a solution that meets your needs. Contact us to discuss your next project!
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Collect, manage, and analyze your process data

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Sciemetric can collect the process data from any operation in the assembly of your electric assemblies and components, and then store this data in QualityWorX, where it becomes accessible as part of a consolidated birth history record to enable traceability and fast root cause analysis.

Electric motor on a test machine

Torque-to-turn testing for electric motors

Torque testing is a critical part of the functional test of an electric motor. Sciemetric’s solutions identifies faulty motors based on ‘High Potential’, ‘Minimum Start Voltage’, ‘Pull-up Torque’ and ‘No-load’ tests.

Key components of the testing and the related waveforms include:

  • Rotary testing
  • Encoder sampling
  • Torque signature vs. angle
  • Current testing