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Application Note: Automotive Oxygen Sensor Testing

Sciemetric’s sigPOD has easily configurable software to test sampling rates, precise triggers, waveform calculations and signature based checks. This system was applied on an automotive manufacturing line to test oxygen sensors that had been a challenge to test and monitor because resistance is changed immediately when power is applied. Read the Application Note to learn more.

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Application Note | Brake Line Assembly Verification: Leak Testing and Part Correlation

A manufacturer was experiencing problems with truck rear brake assembly: very small leaks where brake line fluid would leak out of the line were going undetected, leading to expensive repairs and high warranty costs. The manufacturer required a solution that would test the entire rear brake line assembly process for accuracy and quality while able to determine the root cause of the defects. Read our application note to learn how Sciemetric fixed the problem.

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Application Note: Dispense Operations

Downstream issues on the production line with leaks, non-secure parts and components, or unwanted noise and vibration can often be traced back to a flawed fluid dispense operation. The Sciemetric solution, using digital process signature analysis, allows manufacturers to identify faulty dispense operations as they occur and take corrective action. The result is reduced downtime, scrap, rework costs, warranty claims, and improved production efficiency and product quality.

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Application Note | Axle Suspension Component Assembly: Press Force Verification of Bushing Assemblies

Since the part is welded to the front axle, the assembly of the front axle bushing into a stamped metal bracket is a critical process. The visual and random mechanical inspections conducted post-assembly by a manufacturer were insufficient to identify defective parts and provide 100% guarantee of the integrity of the assembly during the service life of the vehicle. Read the application note to learn how Sciemetric fixed the problem.

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Application Note: Production Testing of Brake Integrity Including Press Monitoring

When a reputable brake pad manufacturer shipped defective brake pads to their customers they realized that their quality testing methods needed to change. The manufacturer required a solution that would be able to test 100% of brake pad production to catch all defects while having the ability to create reports demonstrating to their customers that each pad met their specification. Read our Application Note to learn how Sciemetric solved the problem.

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Case Study: Manufacturer uses production data to overhaul quality on a global scale

End-of-line testing is costly and unreliable. What’s more, it doesn’t generate sufficient data to support advanced analytics. For one leading automotive OEM, a reliance on EoL meant that they weren’t fully realizing the data-driven potential of a connected Industry 4.0 environment. When this customer decided to take a harder look at standardizing quality across its international brands, it intensified testing beyond EoL and, in the process, unleashed a torrent of data that, once properly managed, made improvements they could only have hoped for. Read the case study to learn more.

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