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Sciemetric

A Platform for Industrial Monitoring and Process Control 

Sciemetric EDGE is a universal industrial analytics platform that can help you perfect your processes in record time. This distributed data analytics system removes barriers to collecting and using data for productivity improvements and cost savings. The real-time collection of data provides useful insights to identify product defects as they occur and pinpoint issues that could cause plant equipment failure.  

The Sciemetric EDGE IIoT analytics platform draws on our decades of experience and expertise with digital signal processing and signature analysis. The platform uses digital process signature analysis to provide in-depth insight into the performance, reliability, and repeatability of a broad range of applications, including:  

  • Discrete Manufacturing

  • Process Manufacturing

  • Condition And Machine Monitoring

  • Data Acquisition And Measurement

With Sciemetric EDGE, a variety of manufacturing processes and industrial operations benefit from a sophisticated and exciting new way to monitor a process, perform real-time pass/fail control, and gain the visibility required to optimize and control the overall process.

These processing, analytics, and control functions are remotely configurable, providing you with centralized management of your distributed operations. 


 

 

  • Analyze all the data so you don’t miss any anomalies that might be causing issues in your operations
  • Distributed intelligence (at the edge of the network in the modules) reduces data load and network bandwidth by storing only critical data

 

  • Support for any combination of digital and analog I/O and communication with virtually any sensor at high speed with compact industrial modules
  • Supports any processing, analytics and control requirements with direct machine mount and direct sensor connections for low total system cost

 

  • A common industrial analytics platform that enables standardization across your operations, to simplify training, maintenance and test management
  • Deploy a common platform with common spares and a single learning curve to develop multiple applications

 

  • Modular industrial monitoring software provides data-driven setup, rapid parameter editing, and code management for your application
  • Achieve quick and consistent deployment with easy setup

Sciemetric EDGE 421: Universal Sensor I/O, 125 kSps Analog

Sciemetric EDGE 421: Universal Sensor I/O, 125 kSps Analog

This ultra-compact data acquisition and control device provides both universal input and output, allowing it to work with virtually any type of sensor. An advanced design simplifies the number of building blocks required for a large variety of applications. 

Read the SCIEMETRIC EDGE 421 datasheet 

Photo of Sciemetric EDGE 422: High speed industrial oscilloscope

Sciemetric EDGE 422: High speed industrial oscilloscope

This is the ideal choice when high-speed data acquisition is required for accurate time-critical measurements, such as ignition testing, timing analysis or general oscilloscope-type measurements. The all-in-one system contains its own processor, as well as analog and digital functions in an ultra-compact form factor.

Read the SCIEMETRIC EDGE 422 datasheet

Photo of Sciemetric EDGE 431: Universal TTL Module, 4 Channel 5 V TTL DI/O 

Sciemetric EDGE 431: Universal TTL Module, 4 Channel 5 V TTL DI/O 

Designed for the collection and control of sensors, relays and switches, the Model 431 is an all-in-one TTL module in a single, compact package. Its galvanically isolated channels and sensor power supply make the 431 a powerful data acquisition and control device.

READ THE SCIEMETRIC EDGE 431 DATASHEET

Photo of Sciemetric EDGE 412 Dual Carrier 

Sciemetric EDGE 412 Dual Carrier 

The Model 412 is a compact dual module carrier ready to deploy in harsh industrial environments. It provides power, Ethernet communications and high-speed direct synchronization links for two EDGE modules in a rugged IP65 sealed package. Communications and power are provided to the carrier by a single Power over Ethernet (PoE) connection, which greatly simplifies wiring and setup.

Read the SCIEMETRIC EDGE 412 datasheet


A Single Industrial Analytics Platform for Multiple Applications 

Sciemetric EDGE IIoT analytics platform can be deployed for process monitoring and control across your entire facility. The innovative system enables process monitoring for industrial applications such as: 

Manufacturing line graphic yellow and white

Discrete Manufacturing: Part test and process monitoring to deliver quality parts, drive rapid root cause traceability, and enable real-time manufacturing floor analytics

yellow and white graphic of bottles on assembly line

Process Manufacturing: Monitoring of machines, systems and materials in continuous and batch processes for efficiency and process quality

 

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Condition and Machine Monitoring: Measurement, control and monitoring of machines, stations, and tools to track efficiency, uptime and operational conformance 

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Data Acquisition and Measurement: Versatility and power to meet a range of distributed intelligence requirements

 


Sciemetric EDGE Industrial Monitoring Capabilities

Sciemetric EDGE process monitoring software provides a comprehensive set of capabilities from module discovery and application creation through to data review and optimized application deployment.

These industrial operations data analysis capabilities include:

  • System/Device Management: For Module discovery, live channel views, remote deployment, system backup, and to retrieve logs
  • Application Management: For task configuration, feature/limit editing, parameter editing, variant management, and to validate changes
  • Data Review: To visualize feature trends, waveform trends, feature correlations, part/event history records, and statistical data
Flow graph of sciemetric edge studio software capabilities

 


Sciemetric EDGE proves its powerful process monitoring flexibility—ensuring popcorn quality!

Sciemetric presented a practical demonstration of the Sciemetric EDGE, our new universal platform for industrial monitoring and process control at one of our recent tradeshows.

We brought a popcorn maker along to our tradeshow booth and hooked it up to our Sciemetric EDGE to demonstrate real-time process and quality monitoring for batch manufacturing.

Learn more in this blog post, or watch this video (right) from The Assembly Show floor, as Sciemetric's Product Launch Manager Robert Ouellette explains what is happening in real-time as Sciemetric EDGE monitors the popcorn maker.


Standard application: Sciemetric EDGE Press Fit

The Sciemetric EDGE Press Fit includes a press application and 400-series hardware to form a single-ram press monitoring system. Like all Sciemetric EDGE process monitoring solutions, it is designed to be quickly configured and deployed.

A key feature of all Sciemetric EDGE industrial analytics platforms is modular scalability and flexibility. Our industrial operations data analysis systems are expandable, to monitor multiple press rams simultaneously. Data from force and displacement sensors is collected and analyzed using digital signal processing and signature analysis to detect any part or assembly defects.

Press Fit will allow you to detect a broad range of defects, including:

  • Malfunctioning press equipment, e.g. loss of hydraulic fluid 
  • Out-of-tolerance components
  • Poor surface finishes
  • Broken parts 
  • Misalignment

two men on computer

 

 

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