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Sciemetric

A Platform for Industrial Monitoring and Process Control 

Sciemetric EDGE is a universal industrial analytics platform that can help you perfect your processes in record time. Our defect detection and industrial analytics platform offers a sophisticated and exciting new way to monitor a process, perform real-time pass/fail control, and gain the visibility required to optimize and control the overall process. These processing, analytics, and control functions are remotely configurable, providing you with centralized management of your distributed operations. 

The Sciemetric EDGE IIoT analytics platform uses digital process signature analysis to provide in-depth insight into the performance, reliability, and repeatability of industrial applications. Facilities across a wide variety of industries can trust our flexible process monitoring and control systems for discrete manufacturing, process manufacturing, condition and machine monitoring, and data acquisition and measurement.

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  • Analyze all the data so you don’t miss any anomalies that might be causing issues in your operations
  • Distributed intelligence (at the edge of the network in the modules) reduces data load and network bandwidth by storing only critical data

 

  • Support for any combination of digital and analog I/O and communication with virtually any sensor at high speed with compact industrial modules
  • Supports any processing, analytics and control requirements with direct machine mount and direct sensor connections for low total system cost

 

  • A common industrial analytics platform that enables standardization across your operations, to simplify training, maintenance and test management
  • Deploy a common platform with common spares and a single learning curve to develop multiple applications

 

  • Modular industrial monitoring software provides data-driven setup, rapid parameter editing, and code management for your application
  • Achieve quick and consistent deployment with easy setup

Industrial Monitoring Capabilities

Sciemetric EDGE process monitoring software provides a comprehensive set of capabilities from module discovery and application creation through to data review and optimized application deployment.

These industrial operations data analysis capabilities include:

  • System/Device Management: For Module discovery, live channel views, remote deployment, system backup, and to retrieve logs
  • Application Management: For task configuration, feature/limit editing, parameter editing, variant management, and to validate changes
  • Data Review: To visualize feature trends, waveform trends, feature correlations, part/event history records, and statistical data

CONTACT US TO DISCUSS INDUSTRIAL MONITORING


Sciemetric EDGE Modules / Carriers 

Sciemetric EDGE 421: Universal Sensor I/O, 125 kSps Analog

Sciemetric EDGE 421: Universal Sensor I/O, 125 kSps Analog

This ultra-compact data acquisition and control device provides both universal input and output, allowing it to work with virtually any type of sensor. An advanced design simplifies the number of building blocks required for a large variety of applications. 

Read the SCIEMETRIC EDGE 421 datasheet 

Photo of Sciemetric EDGE 422: High speed industrial oscilloscope

Sciemetric EDGE 422: High speed industrial oscilloscope

This is the ideal choice when high-speed data acquisition is required for accurate time-critical measurements, such as ignition testing, timing analysis or general oscilloscope-type measurements. The all-in-one system contains its own processor, as well as analog and digital functions in an ultra-compact form factor.

Read the SCIEMETRIC EDGE 422 datasheet

 

Photo of Sciemetric EDGE 431: Universal TTL Module, 4 Channel 5 V TTL DI/O 

Sciemetric EDGE 431: Universal TTL Module, 4 Channel 5 V TTL DI/O 

Designed for the collection and control of sensors, relays and switches, the Model 431 is an all-in-one TTL module in a single, compact package. Its galvanically isolated channels and sensor power supply make the 431 a powerful data acquisition and control device.

READ THE SCIEMETRIC EDGE 431 DATASHEET

Photo of Sciemetric EDGE 412 Dual Carrier 

Sciemetric EDGE 412 Dual Carrier 

The Model 412 is a compact dual module carrier ready to deploy in harsh industrial environments. It provides power, Ethernet communications and high-speed direct synchronization links for two EDGE modules in a rugged IP65 sealed package. Communications and power are provided to the carrier by a single Power over Ethernet (PoE) connection, which greatly simplifies wiring and setup.

Read the SCIEMETRIC EDGE 412 datasheet

 


A Single Industrial Analytics Platform for Multiple Applications 

Sciemetric EDGE IIoT analytics platform can be deployed for process monitoring and control across your entire facility. The innovative system enables process monitoring for industrial applications such as: 

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Discrete Manufacturing: Part test and process monitoring to deliver quality parts, drive rapid root cause traceability, and enable real-time manufacturing floor analytics

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Process Manufacturing: Monitoring of machines, systems and materials in continuous and batch processes for efficiency and process quality

 

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Condition and Machine Monitoring: Measurement, control and monitoring of machines, stations, and tools to track efficiency, uptime and operational conformance 

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Data Acquisition and Measurement: Versatility and power to meet a range of distributed intelligence requirements

 


Optimize Your Manufacturing Production Line with an Integrated Process Monitoring and Control System

Industrial 4.0 manufacturers must operate as efficiently as possible, minimizing the occurrence of defects that negatively impact first time through (FTT) rates. This presents a unique challenge for manufacturers: How do you increase your production speed while maintaining quality? 

Real-time process control systems give you an edge by improving your efficiency and productivity and reducing costs throughout your facility.  Our integrated process monitoring and control platform uses real-time Industry 4.0 analytics to deliver valuable insights across your production line.  Identify deviations from normal operations in production real-time, catch defects as they occur, and quickly determine the root cause of product defects found at the end of the line. 

Production floor

​​​​Monitory and analyze each step of the manufacturing and testing process, including press-fit, torque, and dispense.


Improve Your Press-Fit Process Monitoring

The Sciemetric EDGE Press-Fit includes a press application and 400-series hardware to form a single-ram press monitoring system. Like all Sciemetric EDGE process monitoring solutions, it is designed to be quickly configured and deployed.

A key feature of all Sciemetric EDGE industrial analytics platforms is modular scalability and flexibility. Our industrial operations data analysis systems are expandable, to monitor multiple press rams simultaneously. Data from force and displacement sensors is collected and analyzed using digital signal processing and signature analysis to detect any part or assembly defects.

Press-Fit will allow you to detect a broad range of defects, including:

  • Malfunctioning press equipment, e.g. loss of hydraulic fluid 
  • Out-of-tolerance components
  • Poor surface finishes
  • Broken parts 
  • Misalignment

In this video, Sciemetric’s CTO, Richard Brine, demonstrates the Sciemetric EDGE solution for press-fit applications on the production line. Learn how the Sciemetric solution gives you a close-up look at your application using powerful data acquisition technology and waveform analytics to pinpoint the specific problems in your process.

CONTACT US TO DISCUSS SCIEMETRIC EDGE FOR PRESS-FIT 


Sciemetric EDGE proves its powerful process monitoring flexibility—ensuring popcorn quality!

Sciemetric presented a practical demonstration of the Sciemetric EDGE, our new universal platform for industrial monitoring and process control at one of our recent tradeshows.

We brought a popcorn maker along to our tradeshow booth and hooked it up to our Sciemetric EDGE to demonstrate real-time process and quality monitoring for batch manufacturing.

Learn more in this blog post, or watch this video (right) from The Assembly Show floor, as Sciemetric's Product Launch Manager Robert Ouellette explains what is happening in real-time as Sciemetric EDGE monitors the popcorn maker.

Ready to start improving your plant's efficiency and enable continuous improvement? Sciemetric understands the needs of Industry 4.0 for manufacturers and other industrial customers in the modern landscape and delivers defect detection and industrial analytics solutions designed to make you more productive and profitable.

 

 

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